Top 80 Gallon Air Compressors in 2021

We live in an age where getting a car online is not a big deal anymore. Tesla, Ford, everyone is getting on the trend now.

But this practice is yet to be prevalent in the industrial machinery market. One of the main reasons for that is the lack of information on large and mid-scale air compressors.

To help you to choose the best 80 gallon air compressor for you, our expert research team has tested all the 80 gallon compressors in the market. They have come up with the top 10 picks for 80 gallon air compressors.

We tried to include as much information as we can, you won’t be able to easily find these pieces of information on the internet.

So, let’s move on.

Why Choose an 80 Gallon Air Compressor?

A tank with 80 Gallon capacity is huge. But why would you buy such a big fat boy spending thousands of dollars when you can buy easily portable and compact design air compressors at a way cheaper rate?

The simple answer is, you can’t expect the same strength from a full-grown man and a kid.

Those compact air compressors have their own purposes. But they are not all-rounders.

There are a lot of fields where you’ll need such a gigantic air compressor, especially you’ll need them in professional or industrial cases.

A big air tank can store much more air than a compact one. They can compress more air at the same time, and as they are big in size, they can create more pressure than compact ones. And they can also provide you a long work time without reducing your work efficiency level.

These are the most notable reasons behind choosing such huge compressors. But still, there are so many benefits of these types of large air compressors that you’ll find very helpful while you’ll be working with them.

Our Picks for the Top 80 gallon Air Compressors

Here are the top 80 gallon air compressor reviews that our expert research team has picked for you within an affordable price range:

1. Ingersoll-Rand 2475N7.5-V

Key Features

  • Dimension: 26 x 38 x 70 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Cast Iron
  • Maximum Pressure: 175 PSI
  • Phase: Single
  • Stage: Dual
  • Air Flow Capacity: 24 CFM (@90 PSI)
  • Maximum Power: 7.5 HP
  • Warranty: 2-Year Warranty

This is a vertical air compressor from a well-reputed brand named Ingersoll-Rand. The compressor is mainly designed for industrial jobs like metalwork, construction works & other commercial applications.

That’s why the manufacturers used a synthetic oil-lubricated two-stage motor that is promised to provide usage of at least 15,000 hours. And unlike most other compressors in the market, you just need to change the oil after 2000 hours of usage.

The single-phase 7.5 HP pump is designed to run continuously at 100% power with 230 Volts.

You can use Tire Hammer at a time with this air compressor as it has a capacity of delivering an air pressure of 175 PSI with an airflow rate of 24 CFM at 90 PSI.

The manufacturers offer two different feature packages. They are:

  • Value Package
  • Premium Package

In the value package, you get an ASME-coded receiver tank, 100% cast iron pump, magnetic motor starter, manual oil drain, ODP motor, and an automatic start-stop switch with a pressure switch.

And in the value package, you get an upgraded electric automatic tank drain, low oil level switch, air-cooled aftercooler, along with the things included in the value package.

The tank also has a variant of 5 HP with 60 Gallon capacity. So, you can go for that as well if you want a bit more compact device.

Pros

  • Reasonable Price
  • Magnetic Motor Starter
  • Vertical Design Requires Less Storage Space
  • Synthetic Lubricant Oil Compressor
  • Oil Level Sight Glass

Cons

  • Room for improvement in the air flow rate

2. Emax ES07V080V1

Key Features

  • Dimension: 39 x 32 x 75 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Maximum Pressure: 175 PSI
  • Phase: Single
  • Stage: Dual
  • Air Flow Capacity: 36 CFM (@90 PSI)
  • Maximum Power: 7.5 HP
  • Warranty: 5-Year Warranty

It is a common objection that 80 gallon air compressors are very loud. Against this objection, Emax has come with this device.

This is comparatively a very quiet 80 gallon air compressor. But the manufacturers didn’t compromise with specifications to get rid of loudness.

The machine is able to provide you with 7.5 Horsepower with a 70% duty cycle.

You can use air-powered hydraulic car lifts with it without any hassle as this is a 2-stage compressor with the capability of delivering 175 PSI.

This machine is capable of delivering 36 CFM at 90 PSI. That is way higher than the required airflow rate of regular power tools.

Its single-phase motor uses a splash lubrication system to provide a satisfying user experience with the capability to fill the whole 80 gallon tank in only under four minutes.

The Manufacturers used Whisper 100 inside it. It dissipates compressor intake noise by channeling the air intake through some pre-filter media & baffle plates within a silencer cabinet.

Thus, This vertical air compressor can deliver high capability with little noise and gives you a quiet working environment.

This EMAX Compressor is backed up with a 5-year warranty and promised to last at least 50,000 hours of use.

Pros

  • Quieter Operation with Whisper 100 Noise Suppression
  • Dual Stage Pump
  • Quick Refill

Cons

  • Duty Cycle could be improved

3. Powermate Vx PLA4708065

Key Features

  • Dimension: 31.5 x 34.75 x 77 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Cast Iron
  • Stage: Single
  • Maximum Pressure: 155 PSI
  • Air Flow Capacity: 14 CFM (@90 PSI)
  • Maximum Power: 4.7 HP
  • Warranty: 2-Year Limited Warranty

This is a single-stage 80 gallon air compressor from a USA-based manufacturer, Powermate VX.

Compared to the other pumps on this list, its airflow rate is a bit lower. But it is still capable of handling Impacts, spray guns, rachet, and hammers without any problem.

This full-cast Iron Cylinder compressor can provide a 155-PSI Maximum Pressure with a maximum power of 4.7 Horsepower.

The single-stage compressor of this device has three valves, and it uses a synthetic oil lubrication system. The manufacturers used Swedish stainless steel Flex Leaf Valves in it, which helps it to run very fast and smoothly.

They also used an oil-lever sight glass in it to monitor the oil level. And that makes the oil filling process very easy as well.

This device is also equipped with a wired formed belt guard, which provides very efficient cooling. And it is also featured with large intake filters with silencers for noise reduction during the air intake.

In short, this is such an electric air compressor that can fill almost all of your DIY mini projects to industrial jobs.

Pros

  • USA Made
  • Three Cylinder Pump
  • Synthetic Oil Lubricated Pump
  • Wired Formed Belt Guard
  • Easy & Quiet Operation

Cons

  • Air Flow Rate Could Be a bit Improved
  • Power Cord is not included

4. BendPak V-Max Elite

Key Features

  • Dimension: 39 x 26 x 70 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Phase: Single
  • Stage: Dual
  • Maximum Pressure: 175 PSI
  • Air Flow Capacity: 30.5 CFM (@90 PSI)
  • Maximum Power: 7.5 HP
  • Warranty: Two-Year Warranty (Limited)

This is a two-stage air compressor with a combination of leading-edge technologies with an ASME rating.

It is a rugged air compressor that is featured with four-cylinder valves.

This vertical air compressor can run most of the plasma cutter without any problem. It is capable of providing you with a maximum of 175 psi air pressure with an airflow capacity of 30.5 CFM at 90 PSI and 26.5 CFM at 175 PSI.

That rugged 7.5 HP machine is relatively very quiet even after delivering such high performance. The noise it produces during any operation is not higher than 75 dB at all. That is even lower than the usual blender machines that we use.

The machine uses a Splash lubrication system. That helps to rum the machine smoothly with a continuous duty cycle. And its V-4 Finned cylinder helps it to keep the device cool. It keeps the device cool even under heavy workloads. As a result, the life of oil expands and reduces the oil changing cost too.

It also has integrated pressure unloader valves. That reduces the internal pump heat.

This machine is featured with a pressure gauge with a service valve. And it is also equipped with an automatic pressure switch for providing auto start and stop.

Pros

  • Dual drive belt
  • Low Noise
  • Fully enclosed belt guard
  • ASME Certified

Cons

  • Flow rate could be a bit improved

5. Industrial Air IV7538075

Key Features

  • Dimension: 40 x 32 x 80 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Maximum Pressure: 175 PSI
  • Phase: Three
  • Stage: Dual
  • Air Flow Capacity: 22.1 CFM (@100 PSI)
  • Maximum Power: 7.5 HP
  • Warranty: 2-Year Limited Warranty

Voltage Fluctuation is a really great problem for large air compressors. To avoid such problems, Industrial Air has come with this air compressor.

The machine is specially designed to avoid voltage fluctuation and providing heavy-duty air flow.

Another attractive feature of this device is its integrated control panel. You can easily operate this 7.5 HP Baldor Motor device very easily with this control panel.

You should not face any trouble running two tools like orbital body sander at a time as it is capable of providing an airflow rate of 22 CFM at 100 PSI. And at 175 PSI, its three-phase motor can deliver 21.2 CFM airflow effortlessly.

The compressor is featured with a tank drain valve, ball valve, and vibration isolators for enhanced performance. And it is also equipped with a pre-wired and mounted magnetic starter for easy start-up and to save your time and money.

Pros

  • Pre-Wired and Mounted Magnetic Starter
  • ASME Certified
  • Overload Protection Attached

Cons

  • Air Flow Capacity needs to be improved

6. Industrial Air IV5048055

Key Features

  • Dimension: 34.75 x 31 x 80 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Phase: Single
  • Stage: Dual
  • Maximum Pressure: 175 PSI
  • Air Flow Capacity: 17.9 CFM (@100 PSI)
  • Maximum Power: 5 HP
  • Warranty: 2-Year Limited Warranty

This is another Industrial Stationary air compressor from Industrial Air. It is a heavy-duty compressor that is built to maximize performance and productivity.

To make this a durable piece, it is made with cast iron, and the manufacturers used Swedish Stainless-steel Flex Leaf Valves inside this.

The device is equipped with a 2 stage air compressor that is capable of providing an air pressure of 175 PSI. At 100 PSI air pressure, you will get an output of 17.9 CFM from this device, and at the 175 PSI, you will get 17 CFM effortlessly. So, you can run nearly every medium air tool effortlessly with it.

To avoid the problem of voltage fluctuation, the manufacturers used a thermal overload protection system on this 5 HP machine. And to provide a cool operation by reducing the heating issue, it has asymmetrical and deep groove directional cooling fins and a cast iron flywheel with large extended fins.

The unit also has an integrated control panel. You can control working pressure and airflow with it.

You can use two air tools simultaneously with this device as it is equipped with two quick-connect air outlets. That makes it super easy to attach and detach your tools.

Pros

  • USA Made
  • Thermal Overload Protection
  • Pre-Wired Magnetic Starter Mounted

Cons

  • A bit Noisy

7. Campbell Hausfeld CE7052

Key Features

  • Dimension: 25 x 68 x 50 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Phase: Single
  • Stage: Dual
  • Maximum Pressure: 175 PSI
  • Air Flow Capacity: 17.2 CFM (@90 PSI)
  • Maximum Power: 5 HP
  • Warranty: 3-Year Limited Warranty

What makes it different from all the other compressors on our list is its style. Unlike the other air compressors, this is a horizontal air compressor from Campbell Hausfeld.

The manufacturers designed it, especially for tire repair outlets and auto repair facilities. As a result, you get the ability to use multiple air tools at a time.

And this two-stage air pump is promised to serve you for at least 15000 hours.

This 5 Horsepower compressor is also ideal for sanding, grinding, nailing, spray painting, and other garage jobs as it can deliver 17.2 CFM at 90 PSI deliberately.

And for powering high-demand air tools, this compressor can provide up to 175 PSI maximum air pressure.

To avoid the objection of high noise, the manufacturers fabricated the crankshaft with ductile iron. As a result, you’ll get a low vibration alongside low noise. The one-piece cast iron crankcase body also has a smart design to increase the pump life. It is also a space-saving design.

For ensuring safe operation, the compressor belts are fully enclosed with a metal belt guard. And for a fast electrical hookup, it is featured with a wired motor starter.

You can buy this compressor as a bundle. You get 17 Piece accessory kit, 3-in-1 inflation gun, a 50 ft air hose, chuck, and air gauge in the bundle.

So, it is a perfect bundle for a small home garage’s simple tasks.

Pros

  • ASME Certified
  • High-Pressure Sealing Capability
  • Smooth Operation

Cons

  • Horsepower Could Be Improved

8. DEWALT DXCMV5048055

Key Features

  • Dimension: 35 x 32 x 79 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Phase: Single
  • Stage: Dual
  • Maximum Pressure: 175 PSI
  • Air Flow Capacity: 17.9 CFM (@100 PSI)
  • Maximum Power: 5 HP
  • Warranty: 2-Year Limited Warranty

This is another 5 HP air compressor. But this time, it is from DEWALT.

It is a two-stage air compressor that is promised to give you an enjoyable user experience with your air tools.

With this device, you can run two air tools at a time as it has two connectors. And you shouldn’t face any problems while connecting these tools as the machine uses quick connect fitting for convenient use.

This DeWalt Air Compressor is an oil-lubricated device. It uses synthetic oil for lubrication. And it uses a splash lubrication system for ensuring low heating, and the device is also specially designed to cool down quickly.

The motor is equipped with a thermal overload protection system. So you don’t need to worry about voltage fluctuation at all.

You can run almost all the standard garage tools with this air compressor as it has the capability of providing up to 175 PSI.

At 100 PSI, you’ll get an airflow rate of 17.9 CFM. And at 175 PSI, you’ll get 17 CFM in both outlines for using two tools at a time conveniently.

Pros

  • US Made
  • Thermal Overload Protection System
  • Quick Connectors
  • Easy to Use; especially for DIY User

Cons

  • May not suit well with heavy-duty industrial jobs

9. Industrial Air ILA4708065

Key Features

  • Dimension: 31 x 34 x 77 Inches
  • Tank Size: 80 Gallon
  • Volts: 240V
  • Pump Material: Cast Iron
  • Maximum Pressure: 155 PSI
  • Phase: Three
  • Stage: Single
  • Air Flow Capacity: 14 CFM (@90 PSI)
  • Maximum Power: 4.7 HP
  • Warranty: 2-Year Limited Warranty

This is a three-cylinder single-stage air compressor from Industrial Air. It would be a perfect choice for any semi-professional job.

It features a 4.7 HP motor for providing you with optimum tool performance. You can use the tools like a tire hammer or an impact wrench with this air compressor effortlessly as it is capable of providing you with an airflow capacity of 14 CFM at 90 PSI.

And at 40 PSI, you will get 16 CFM at least from this device.

The maximum pressure this device can produce is 155 PSI. That is more than enough for running basic air tools along with some semi-professional air tools.

This Black Air Compressor is a synthetic oil-lubricated three-phase compressor. As a result, it produces a way lower heat than the other single phase air compressors.

And its thermally stable cast iron-made cylinders add some extra advantages to heat prevention. With this durable cast iron body, the manufactures used Swedish Stainless-Steel flex leaf valves in it.

It has an integrated control panel that helps to monitor all the gauges and valves very easily. And for monitoring oil level, you get an oil level sight glass in it with an easily accessible oil refill design. Making it one of the best air compressor oil pumps.

Pros

  • USA Made
  • Full Metal Belt Guard
  • CSA & UL Certified
  • Thermally Stable Cylinder Body

Cons

  • May Generate Dusts that contain Lead

10. Quincy QT-7.5

Key Features

  • Dimension: 37 x 24 x 74 Inches
  • Tank Size: 80 Gallon
  • Voltage: 230 Volts
  • Pump Material: Solid Cast Iron
  • Phase: Single
  • Stage: Dual
  • Maximum Pressure: 175 PSI
  • Air Flow Capacity: 23.6 CFM (@100 PSI)
  • Maximum Power: 7.5 HP
  • Warranty: 2-Year Limited Warranty

We started this review with a 7.5 Horse Power air compressor and finishing with a 7.5 HP compressor as well.

This is a powerful air compressor from Quincy. It is not only powerful; it is a very sturdy piece too. It is both tough inside and out.

It has a 1026 RPM 7.5HP motor in it. That is promised to serve you for at least 50,000 hours without any problem.

With this powerful belt drive motor, you can obtain a 23.6 CFM airflow rate at 100 PSI. And at 175 PSI, you will get an output of 22.6 CFM from it. That means you can use nearly every semi-industrial air tool with it effortlessly.

Heating is a huge issue with such powerful devices. To reduce this problem, it has a finned tube intercooler. That will not only maximize the cooling but will increase the valve unit life as well. It also has an aluminum head to improve heat dissipation.

The Manufacturers also used a splash lubrication system for a smooth and cooler operation as well.

Pros

  • UL, CSA, and ASME Certified
  • Extra Capacity Oil Reservoir
  • Built-in Thermal Overload Protection System

Cons

  • Price Could Be a Bit Lower

Things to Consider Before Buying an 80 Gallon Air Compressor

Best 80 Gallon Air Compressors

There are a lot of air compressors available out there in the market. But to find the best air compressor by considering and evaluating the appropriate criteria, you need to know some key features.

Here are the top crucial factors that you need to consider before you buy a compressor with 80 Gallon Air Storage-

Horsepower (HP)

The Horsepower of an air compressor is a very important thing. This factor is the only way to know about the capability of the machine before you buy.

Usually, the industrial air compressors are 5 HP, and they are at least three or four times bigger than the other compact air compressors.

Most of the time, marketers try to fool the customers by labeling lower HP compressors as higher HP air compressors.

To avoid such spoofs, check the Amp & Voltage requirements of the compressors.

A 5 or 7 HP air compressor will never run on 15 amp 110 volts. You will need at least 24 amps on a 220 Volt circuit for that.

Air Pressure (PSI)

PSI stands for Pressure per Square Inch, and it is the unit for measuring the air pressure that your compressor will deliver.

Most of the home garage or semi-professional air tools require a 90 PSI air pressure for working efficiently.

But Industrial air tools require higher air pressure.

So, check the air pressure requirement for your tool before you purchase an air compressor for that.

Air Flow Rate (CFM)

CFM stands for Cubic Feet per Minute. This is the unit for measuring the volume of air that a compressor delivers per minute.

Every air tool requires a certain volume of air to keep them running. For Semi Professional tools, it is 3-10 CFM at 90 PSI.

But for Industrial Tools, you’ll need more than 20 or 25 CFM most of the time. So, this is the target you want to hit.

Duty Cycle

A duty cycle of an air compressor is a very crucial factor. This is the key to know that how long a compressor will able to run without any break.

As a short example, if you buy a 50% duty cycle compressor, you’ll need to let it rest for 5 minutes in a 10 minutes session.

If you buy a 75% duty cycle compressor, you’ll need to let it rest for 3 or 3.5 minutes in a 10 minutes session.

So, if you need a continuous runtime without any break, you need to go for 100% duty cycle compressors for break-free usage.

Pump Stages

There are mainly two pump stages. They are:

  • Single Stage
  • Two or Dual Stage

A single-stage compressor has one cylinder that pumps air directly into the air tank. Whereas, a two-stage pump can have two or more cylinders to do that pumping.

In single-stage pumps, you may have heating issues. But in dual-stage pumps, you won’t find that problem much as the air moves through a cooling tube from the first stage cylinder to the second stage cylinder before entering into the tank.

And most importantly, you’ll need a Two-stage compressor for higher air pressure.

Pump Drive Type

There are mainly two types of compressors based on the drive type. They are-

  • Direct Drive
  • Belt Drive

In Direct drive compressors, compressors remain directly connect to the motor shaft and run at the same speed as the motor.

But in belt drive compressors, the compressor remains connected with a belt with the motor shaft.

Direct drive compressors are cost-effective. Whereas belt drive compressors are a bit pricy. But it will serve you as you paid for it.

A whole article can be written on the differences between direct and belt drive air compressors. But in short, if you don’t need higher performance from your machine, you can go for direct drive compressors.

But if you need higher output, especially higher air pressure, you need to go for bel drive compressors.

Oil-Lubricated Vs. Oil-Free

Oil Lubricated pumps use oil for lubricating pistons for moving, and you need to refill oil after a certain time. On the other hand, oil-free compressors are designed specially to self-lubricate their pistons.

But, oil-free compressors are not capable of handling heavy workloads. They are mainly made for running small garage tools or small air tools.

For industrial jobs, you must go for oil-lubricated air compressors.

Frequently Asked Questions

Questions we face most often from new buyers are-

Q: How to take care of a large air compressor?

A: An air compressor requires maintenance according to its features. For that, you need to read the user manual very carefully.

But there are some regular maintenance rules for almost every air compressor. They are:

  • Clean your compressor once a week.
  • Always deflate the tank after use. Otherwise, it may get rust.
  • Refill the oil tank whenever it requires. (For oil-lubricated Pumps)

Q: How to make my air compressor quieter?

A: Usually, 80 Gallon air compressors are a bit noisy as they deliver a very high performance. This sound is absolutely normal as it is the piston intake noise from larger pistons. But besides this, there could be some other reasons behind producing noise. Here are some tips for reducing these extra noises:-

  • If the compressor creates noise because of its metal leg, then add some rubber material or ½ Inch Anti-Vibration Pads to its legs.
  • If the noise is made because of increased friction between the bearings, then add some lubricator to your bearings.
  • You can put your compressor in a soundproof box or compartment if you want a totally noise-free and quiet working environment.

Q: Why can’t I find Oil Free 80 Gallon air compressor in the market?

A: 80 Gallon air compressors are mainly made for industrial purposes. And for industrial usage, you need high air pressure along with a high airflow rate with a high power pump.

Oil-free pumps are mainly made for running small or mid-size air tools. They don’t have the capability of handling industrial air tools as they can’t produce much higher air pressure and flow rate.

That’s why oil-free 80 gallon air compressors are unavailable in the market.

Q: How long should these high storage capacity air compressors last?

A: Most of the manufacturers promise a reliable performance of 40000-60000 hours from such types of air compressors. That is equivalent to 20 to 30 Years. And additional daily maintenance may extend the product life for a couple of years.

Q: What is the Ideal Price Range for 80 Gallon air compressors?

A: The price mainly depends on the manufacturers and the compressor’s capability. But on average, the ideal price range for 80 gallon air compressors is 1000$ to around 2500$.

Q: What are some trusted 80 Gallon air compressor manufacturers?

A: There are a lot of trusted air compressor manufacturers out there. But for large air compressors, these are some trusted air compressor brands recommended by the experts-

  • Ingersoll Rand
  • Quincy
  • Bendpak
  • Industrial Air
  • Campbell Hausfeld

Q: What size of breaker do I need for an 80 Gallon 7.5 Hp air compressor?

A: For running a 7.5 HP air compressor, a 60 amp Breaker should be enough.

Verdict

Here we end our review of the best 80 gallon air compressor.

We tried to include almost every info we found during the market research. And then pick the best for you.

Hope you found that article helpful.